起订量:
轨道式盘煤仪
高级会员第14年
生产厂家中科航宇(北京)自动化工程技术有限公司(简称:中科航宇)成立于2009年,是一家专注于工业领域散料管理自动化、信息化、智能化系统研究的双高新企业。2023年成为山东省科创集团旗下装备制造先头企业和科技创新示范企业。公司成立至今,已经发展成为集软件研发、系统集成、通信工程、智能化工程、信息化运维、测绘工程为一体的专业信息技术应用与服务提供商。
Zhongke Hangyu (Beijing) Automation Engineering Technology Co., Ltd. (referred to as " Zhongke Hangyu ") was established in 2009. It is a dual high-tech enterprise that focuses on the research of industrial bulk material management automation, informatization, and intelligent systems. In 2023, it will become a leading enterprise in high-end equipment manufacturing and a demonstration enterprise for scientific and technological innovation under Shandong Science and Technology Innovation Group. Since its establishment, the company has developed into a professional information technology application and service provider that integrates software research and development, system integration, communication engineering, intelligent engineering, information operation and maintenance, and surveying and mapping engineering.
技术团队 Technical Team
凭借着科学院多年从事基础性和前瞻性的工作优势,多次参与开发大型项目的技术经验,由科学院一批研究员、高级工程师、博士以及硕士所组成的研发团队,开发、改进和引用各种先进技术,使之转化为现实生产力并将其应用到各个行业。
Based on fundamental and prospective working advantages in the CAS and technical experience in developing large-scale projects, a R&D team is composed of some researchers, senior engineers, PhDs and masters in CAS, so as to develop, modify and introduce various advanced technologies, make it change into realistic productivity and apply it in each industry.
质量控制Quality Control
我公司在项目运行中严格按照质量管理体制,对向甲方按合同提供的所有产品质量承担全部责任。我公司将严格执行ISO9001质量体系程序,从技术设计、施工设计、元器件采购及检验,到产品加工及检验、出厂测试、现场调试等方面,对产品质量及服务进行控制,确保提供符合行业标准的优质产品,使产品性能满足技术协议的要求。
According to the quality management system in project operation, our company assumes all responsibilities for all product quality provided for Party A as the contract. In addition, our company strictly executes ISO9001 quality system procedures, controls product quality and services from technical design, construction design, component purchasing and inspection to product processing and inspection, factory testing, and field debugging, ensures high-quality products conforming to industrial standards, and enables product performance to meet or exceed requirements of the contract and technical agreement.
设计方案Design Scheme
系统方案及技术原理,是确保整个项目设计质量的关键。我们将严格执行ISO9001质量体系中的设计控制程序,遵循以下设计控制流程:设计任务书---设计任务书评审---方案及技术设计----技术设计评审---施工图设计----施工图评审----图纸会签----底图入库。
System schemes and technical principles are the key to ensure the entire project design quality. We will strictly execute the design control procedures in ISO9001 quality system and abide by the following design control procedures: design specification—design specification review—scheme and technical design—technical design review—construction drawing design-construction drawing review—drawing countersign—base map storage
我们将及时召开与用户及设计院的技术联络会,准确掌握机组设计信息,使本项目的设计具有先进性、可靠性、实用性及经济性。
We will convoke the technical contact meeting with users and designing institute in time, accurately master unit design information, and enable the project design have advancement, reliability, practicability and economy.
售后服务 After-sales Services
我公司多年来为全国各大火力发电厂提供产品服务,积累了丰富的设计、制造及现场调试经验,对所供系统建立了完善的售后服务体系,严格执行服务程序,以保证系统在现场稳定、可靠运行。
For many years, our company provides product services for thermal power plants around the country, has accumulated abundant design, manufacturing and field debugging experience, establishes the perfect after-sales service system for the system, and strictly executes service procedures, so as to ensure stable and reliable operation of the system.
客服人员,对用户服务请求认真记录并通过服务任务单迅速反馈给服务实施部门。对于项目,我们可以在30分钟内作出响应,48小时内派有经验的工程技术人员到达现场。特殊情况可在24小时内到达现场。
Hotline enables us to seriously record user services and feed back to the service implementation department through service task list. For the projects, we can make a response within 30min and dispatch experienced engineering technicians to the spot within 48h. For special situations, we can arrive in the spot within 24h.
一、轨道式盘煤仪背景介绍:
煤场盘点作业中传统的安装方式全部需要借助斗轮机才能进行盘点工作。而斗轮机作为主要作业机械,可以给予固定式盘煤仪安装和调试的时间有限,且无法做到随时盘点的要求,这些对以后数字化煤场的实施也产生影响。
中科航宇根据多年煤场测绘经验,结合近来的科研成果,对于存在全封闭干煤棚的条形煤场,设计研发出一套新型轨道式智能盘点系统,该套系统方案通过借助干煤棚顶部马道,在其下部安装导轨,通过智能小车带动激光扫描仪进行测量的方式,可以有效解决激光盘煤仪需要安装在斗轮机上存在的各种问题,且盘煤精度高。
二、系统方案:
轨道式盘煤仪的动力由安装在小车上的直流电机控制系统实现,直流电机控制系统驱动行走小车上的驱动轮在轨道上行走,将所携带的激光测量装置在轨道缓慢移动,激光扫描系统运行过程中对煤场进行覆盖式扫描,同时借助轨道上安装的行程测量系统,实时定位当前扫描仪位置,实现整个煤场的三维扫描。
扫描过程中,测量数据通过无线的方式传输到数据处理服务器上,进行实时数据合成计算,生成煤场的立体图形并计算出煤场的体积报表。该套设备系统能实现盘煤仪自动、智能、随时盘煤,也可切换至手动控制盘煤。盘煤精度达到国家标准并处于行业先拔地位。
三、系统组成:
盘煤巡检机器人系统主要包括:盘煤巡检机器人(包含激光扫描仪、定位装置、无线通信装置、驱动系统)、轨道及充供电系统、现场控制系统、盘煤处理系统等设备组成。整个系统结构如下图所示:
盘煤巡检机器人为悬挂型、轨道式,可以按照需求执行相应的动作,实现移动设备的测量、载重、悬挂、牵引等功能。车辆运行时,测量设备位于下方悬挂、动力由车体内充电电池提供,同时在轨道首段设有充电装置。
四、系统特点:
1、扫描过程不借助煤场斗轮机,可以随时进行煤场的盘点。
2、扫描过程无盲区,导轨覆盖了整个煤场,不存在机械盲区。
3、可在“燃煤管理智能管控系统”中实现自动盘煤,在盘煤仪控制界面上实现“一键盘煤”。
4、可加载温度、湿度等多种传感器,实现料场的全面监管。