广州瑞丰实验设备有限公司

化工仪器网中级11

收藏

LGJ-200FGY型真空冷冻干燥机-压盖型技术参数

时间:2023-04-13      阅读:490

LGJ-200FGY型真空冷冻干燥机-压盖型

LGJ-200FG Y Vacuum Freeze Dryer

                                                               

产品用途:

真空冷冻干燥机广泛用在医学、制药、生物研究、化工和食品等领域。经冷冻干燥处理的物品易于长期保存,加水后能恢复到冻干前状态并保持原有生化特性。

Product application:

Vacuum freeze dryer is widely usely in medical,pharmaceutical,biological research,chemical and food fields.Freeze-dried articles are easy to be stored for a long time,and can be restored to the pre-freeze-dried state and retain their original biochemical characteristics after water addition.

主要特点:

Ø 干燥仓透明门采用航空亚克力材料,无粘结、高强度无泄漏,在操作过程中能清晰观察物料的变化过程。

Ø 进口品牌压缩机,稳定、噪音低。

Ø 品牌真空泵,抽速大、噪音低。

Ø 预冻干燥在原位进行,减少干燥过程的繁琐操作,实现了冻干过程的自动化;

Ø 硅油作为循环介质,控温精度高,搁板温差≤1℃,干燥效果均匀;

Ø 搁板预冻温度可调、可控、可摸索、中试和生产工艺;

Ø 可储存1000组程序,每个程序可程序化设定预冻段和干燥段,冷冻干燥机在运行过程中可修改程序参数,并记录干燥曲线及数据;

Ø 7寸触摸屏操作,PLC工业控制器,显示干燥曲线;

Ø 方形托盘不易变形,易于操作,便于清洗;

Ø 配置充气阀,可充干燥惰性气体;

Ø 可设置用户等级和密码,分权进行操作管理;

Ø 可充氮气或者惰性气体进行干燥后的保存。

Main features:

1. The transparent door of the drying warehouse is made of aviation acrylic materials with no adhesion,high strength and no leakage.It can clearly observe the changing process of materials during operation.

2. Imported brand compressor,stable,low noise.

3. Brand vacuum pump,pumping speed,low noise.

4. Pre-freeze drying is carried out in situ,which reduces the tedious operation of the drying process and realizes the automation of the freeze-drying process.

5. Silicone oil as a circulation medium,and high precision temperature control,shelf temperature difference≤1℃,even drying effect;

6. Shelf prefreezing temperature adjustable,controllable,groping,pilottest and production process;

7. 1000 sets of programs can be stored.Each program can be programmed to set prefreezing and drying sections.During operation,program parameters can be modified and drying curves and data can be recorded.

8. 7touch screen operation,PIC industrial controller,display drying curve;

9. Square tray is not easy to deform,easy to operate,easy to clean;

10. Equipped with filling valve,can be filled with dry inert gas;

11. User level and password can be set,and operation and management can be carried out by decentralization;

12. It can be filled with nitrogen or inert gas for preservation after drying.

Ø 冻干自动控制系统:

Ø 板层加温控制系统:

热循环保护,特殊加热材料,模糊PID控制算法。

冻干曲线优化控制算法,可在升华及解析干燥阶段控制样品升温速率及当前阶段真空度值。

Ø 真空调节系统:

升华及解析干燥过程进行真空度调节,避免特殊物质起泡、吹瓶及加快冻干效率的问题。

采用工业触摸屏,人机互动型好,简单易懂,不需说明书也可进行简易操作。

Ø 手自动模式选择:

手动模式用于摸索工艺参数(人为干预性强),自动模式用于工艺成熟阶段,一键操作,简单便捷。

Ø 数据记录系统:

外存存储(U盘),存储数据量与U盘的容量有关系

PC数据库存储,存储数据量与电脑硬盘可使用容量有关系(选配项)。

Ø 除霜方式:

冷阱电除霜化霜,通过温度及时间两种控制模式,提高了化霜速度与安全性;

13. Panel heating control system;

Thermal cycle protection,special heating materials,fuzzy PID control algorithm.

The optimal control algorithm of freeze-drying curve,can control algorithm.

Thermal cycle protection,special heating materials,fuzzy PID control algorithm.

The optimal control algorithm of freeze-drying curve,can control the temperature rise rate and vacuum value of samples in the sublimtion and analytical drying stages.

Use industrial touch screen,good man-machine interaction,easy to understand,no manual can also be simple operation.

14. Manual automatic mode selection:

Manual mode is used for the process mature stage,a key operation,simple and convenient.

15. Data recording system:

External storage(U disk),storage data volume and U disk capacity is related

PC database storage,storage data volume and the computer hard disk can use the capacity relationship(optional).

16. Defrost method:

Cold trap electric defrost,through temperature and time two control modes,improve defrost speed and safety;

选配功能(另收取费用):

PC(电脑)端可远程监控设备运行状况,最远监控距离1.5KM(选配),打印冻干曲线及数据(选配);

共晶点测试功能(选配);

10寸大彩屏,更轻松操作设备(选配);

进口品牌真空泵(选配);

水冷冷凝,温度更稳定不受环境温度影响(选配);

真空调节系统:升华及解析干燥过程进行真空度调节,避免特殊物质起泡、吹瓶及加快冻干效率的问题。

Optional functions(additional charge):

1. PC terminal can monitor the operation status of the equipment remotely,the longest monitoring distance is 1.5Km(optional),and the freeze-dryingcurve and data can be printed(optional);

2. Eutectic point test function(optional);

3. 10 color screen,easy to operate equipment(optional);

4. Imported brand vacuum pump(optional);

5. Water cooled condensation,more stable temperature is not affected by the environment temperature(optional);

6.Vacuum regulating system:Sublimation and analytical drying process for vacuum adjustmaent to avoid special substances bubbling,blowing bottles and speed up the lyophilization efficiency.

校准功能:

可进行温度及真空度校准,确保长期使用测量值的精确性。

冻干曲线查询功能(可查询温度及真空度曲线,方便工艺优化及冻干效果验证)。

Calibration function:

1. Temperature and vacuum calibration can be carried out to ensure the accuracy of the measured value in long-term use.

2. Freeze-drying curve query function(temperature and vacuum curve can be inquired to facilitate process optimization and freeze-drying effect verification).

Technology configuration table

结构标准

Structure of thestandard

技术参数

Technical parameters

备注

remarks

基础设施 infrastructure

搁板有效面积

Shelf effective area

2.16㎡


最大捕水量

Maximum water catch

35Kg/批

35kg/batch


电源

Power supply

3相380V/50Hz  

Three phase 380V/50Hz


外形尺寸

shape

约长2350mm*宽1180mm*高1850mm+500mm

About 2350mm*1180mm*1850mm+500mm

外形供参考以实物为准

Appearance for reference

最大盘装液体

Iargest dish of liquid

26L


装机功率

Installed power

13.5Kw

380V/50Hz

整机结构

Whole machine structure

一体式

Spray-piece  


箱体外包

Case of outsourcing

喷塑、前壳不锈钢

Spray-paint、

The fuont shell is 304L stainless stell


重量

weight

约1500Kg

About 1500Kg


仓体(干燥室)Bin body(drying chamber)

仓体材料

Bin body material

SUS304/厚5mm    

SUS304/5mm thick


门锁方式

Door lock type

手柄门锁

Handle door lock


开启角度

Opening Angle

>110℃


仓门材料

Storehouse door materials

ACRYLIC


仓体粗糙度

Hull roughness

Ra<0.5um





板层 Plate layer

板层材质

Layer plate material

SUS304


板层数目(块)

Number of layers(blocks)

4+1

最上面一层为温度补偿板

The top layer is the temperature compensation plate

板层粗糙度

Plate roughness

Ra<0.4um


不锈钢托盘

Stainless steel tray

按客户要求定制

Customized according to customer requirements


板层间距

Lamellar spacing

80mm


板层尺寸(长*宽*高)

Lamellar spacing sheet size(length*width*height)

600mm*900mm


板层温度

Lowest temperature of the plate

-50℃


板层最高温度

Maximum temperature of

+70℃


板层温度均匀性

Temperature uniformity of

±1℃(平衡后)(after balance)


加热功率

Heating power

2.4Kw/220V/50Hz


捕水仓(冷阱)Water trap(cold trap)

捕水仓材料

Catch water sump material

SUS304


捕水仓形状

The shape of the trap

圆形

Circular


盘管材料

Coil material

SUS304


盘管形式

Coil form

盘管

coil


除霜方式

Defrost way

电化霜

Electricity defrosting


温度传感器

Temperature sensor

Pt100


最大捕水量

Maximum water catch

35KG/批

35KG/batch


冷阱温度

Cold trap minimum temperature

≤-75℃(空载)(no-load)


制冷机组Refrigeration units

压缩机型号及数量

Compressor type and quantity

法国泰康  

French taikang  

2台

2 pcs

机组功率

Unit power

8.8Kw(两台功率)(Two sets)


制冷剂

Refrigerant

混合环保制冷剂

Mixed environmental refrigerant

适量

Moderate amount

散热器

radiator

定制

Custom

2台  

2Set

干燥过滤器

Drying filter

丹佛斯 DML083S

Danfoss DML083s

2个

2PCS


油分离器

Oil separator

S-5201S

1个


压力控制器

Pressure controller

丹佛斯KP5

Danfoss KP5

2个


电磁阀

Solenoid valve

丹佛斯 EVR3

Danfoss EVR3

2个


膨胀阀

Expansion valve

丹佛斯

Danfoss

3个  


换热器

Heat exchanger

北京亚星40片

Beijing yaxing 40 pieces

2个


紫铜管

Copper tube

Φ8/φ10、φ12、φ19、φ22

适量

Moderate amount


真空系统Vacuum system


真空泵型号

Vacuum pump type

鲍斯真空

Kiel vacuum

1台

1set


真空传感器

Vacuum sensor

成都睿宝

Chengdu Ruibao



极限真空度

Ultimate vacuum

≤5Pa

空载

No-load


真空隔断阀

Vacuum stop valve

意大利箱阱隔断阀

Italian trunk stop valve



循环系统 circulatory system


管道材料

Piping materials

SUS304不锈钢管

SUS304 Stainless steel tube



循环泵

Circulating pump

丹麦格兰富

Denmark GRUNDFOS

1台


循环流体采用

Circulating fluid USES

硅油

Silicon oil



加热速率

Heating rate

>1℃/min



加热方式

Heating mode

电加热管0.8kw/根*3

Electric heating tube 1kw/piece*3

3


控制方式

Control mode

PID



管道材料

Piping materials

SUS304不锈钢管

SUS304 stainless steel tube



液压系统  Hydraulic system


电机

Motor

1KW



液压缸

Hydraulic cylinder

定制

Custom



控制系统 Control system


10寸彩色触摸屏控制,可以设置1000组冻干工艺,每组包括预冻段及干燥段。用户可以根据需要设定冻干工艺。可显示样品温度曲线、隔板温度曲线、冷阱温度曲线及真空度曲线。可以实现U盘导出冻干工艺数据。在计算机上查看冻干数据。

10inch color touch screen control,can set1000 sets of freeze-drying process,each set contains pre-freezing secion and drying section. Users can set the freeze-drying process as required.Can display sample  temperature curve,baffle temperature curve,cold trap temperature curve and vacuum degree curve.The freeze-drying process data can be derived from the U disk。View freeze-drying data on your computer.


控制软件

Control software

亚星仪科

1套

1SET


开关电源

Control software

HF100W-T-A

1


63A空开

63A

GHNTDZ47LE-63

1


真空泵电源插座

Vacuum pump power sochet

AC30-16A

1


固态继电器

Solid state relay

MGR-1D4825

3


交流接触器

Ac contactor

施耐德  LC1-D1810 M5N

Schneider LC1-D1810 M5N

5


12P端子

12P terminal

TB-2512L

1


温度传感器

Temperature sensor

PT100

8




上一篇: LGJ-100FG标准型真空冷冻干燥机技术参数 下一篇: 0.5平米真空冷冻干燥机LGJ-50FGY压盖型 技术参数
提示

请选择您要拨打的电话: