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DSG-DMG 维修售后NEWALL-DSG-DMG安装手册,标准说明书
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经销商 湘中量具刃具有限公司(简称:湘量公司)下设湘中刃具有限责任公司和湘中量具有限责任公司,是湖南省*,是中国量具行业Z早的生产厂家之一。*以来一直是国家工量具的重点生产企业和出口基地企业。经过近五十年的发展,现为*较大的卡尺和光栅尺代工企业。
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1973年Newall发明了其的“Spherosyn”球栅测量技术,球栅使得严苛环境下的测量亦可实现精准可靠。
Newall数显系统应用广泛,帮助客户实现了生产力和制造效率的提高。引入了较早科技的较早一代Newall数显表,功能更加丰富,可靠性亦得到进一步提高。
Newall公司研发团队在伴随着客户成长的过程中,持续地进行设计创新和功能优化,并不断引入新技术以丰富产品线,竭诚为客户提供优质可靠的高科技产品。
作为球栅传感器和数显系统的制造商,Newall拥有三十余年的经验,其产品在享有盛誉。85%的Newall产品用于出口,1998年Newall荣获女王出口奖。
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Newall公司在英国本土的生产基地,通过了英标ISO 9001:2000质量认证。
维修售后NEWALL-DSG-DMG安装手册,标准说明书在本资料上方(或技术资料中)能下载带图的详细说明书
维修及销售的主要有日本富特巴(FUTEBA)、三丰(Mitutoyo)、英国新和(NEWALL)、万濠(RATional)、怡信(Easson)、信和(Sino)、奥特嘉(oska)、朕衡(Zhen)、硕信(Soin)、必嘉(Bica)、艾莫特(AMOT)、意大利(Givi)等品牌.维修数显表范围:NEWALL球栅数显表维修DP8、E70、B60、Mitutoyo三丰品牌(KACOUNTER、QM-DATA200、KLD-200、EC-100),Rational万濠(WE6800-2、WE6800-3、WE6800E、DC3000),RSF-ELEKTRONIK,FAGOR(20I-M、30I-M),NEWALL新和(B60、E70、DP8),BICA-DRO,POWERN(PE2X、PE3X),HEIDENHAIN海德汉(ND780、ND522、ND523),NIKON尼康(DP-E1、SC2-E1、SC3-E1、QUADRA-CHEK200),CHFOIC(DRO-2M、DRO-3M、DRO-2L、DRO-2G、DRO-3E、JDS100B、DS401SM),SONY索尼(LH51、LH71、LH52、LH72),JENIX韩国东山,SUMTAK-FUTABA(FUTABA-PULSCALE、CMJ200),SINO诺信(SDS6-3V、SDS6-2V、SDS2MS),GSW-3A、GSW-3B、GSW-204、GSW-2B、GSW-2C,SOIN(SI2008-2B、SI2008-3B)
维修售后NEWALL-DSG-DMG安装手册,标准说明书
以上品牌和型号的数显表都能维修:数显表被雷击坏、接错电压被烧坏、数显表显示轴跳数,显示轴不显示、显示轴精度不准、显示轴闪烁、数显表按键不灵、数显表无信号等等。
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N NEWALL MEASUREMENT SYSTEMS LTD
DSG & DMG Linear Encoders
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Contents
CONTENTS
1.0 Technical Specification
1.1 Bracketry
1.2 Preparation
1.3 Warnings
2.0 Technical Specification
2.1 Output Signals
2.2 Resolution and Signal Period Options
2.3 DMG - EV and EM Interface Module
3.0 DSG Encoder Assembly
4.0 DMG Encoder Assembly
5.0 Mounting The Digital Reader Head
5.1 DSG
5.2 DMG
6.0 Mounting The Scale
6.1 DSG
6.1.1 Double End Mounting
6.1.2 Single End Mounting
6.1.3 Scales in excess of 2.5 meters
6.2 DMG Scale
6.2.1 Single End Mounting
7.0 Fitting The Scale Guard
8.0 Cable Routing
9.0 Final Check
Appendix A -- Mounting the Digital Reader Head
Appendix B - DSG / DMG Digital -- Scale Support Brackets
1 Newall Measurement Systeewall Measurement Systems
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Introduction
1.0 INTRODUCTION
This manual will provide connection and mounting instructions for Newall's DSG Digital and DMG Digital linear
encoders. It is important that you read and understand this manual prior to commencing the installation.
If, at any time, you have any questions relating to this manual or the installation, contact Newall or your local
authorised Newall representative.
1.1 Bracketry
Due to the variety of machine types and applications, it will be necessary to design, make and fit custom brackets
for the linear encoder assembly. If bracketry is needed make certain they are rigid enough not to allow any flexing
or distorting while the machine is in operation. Newall offers a variety of bracket kits to aid in the installation.
Contact Newall or your local authorised representative for details.
1.2 Preparation
Prior to beginning the installation the machine should be studied to determine where the Linear encoder(s) will be
fitted. Appendix A shows several different methods of mounting the Reader Head along with its brackets.
In order to reduce erroneous readers caused by machine wear, it is recommended that the Scale be fitted as close
to the machine lead screw or axial drive shaft as possible.
The actual overall scale length is approximay 258mm (10.1”) for DSG and 173mm (6.8") for DMG longer than
the stated scale travel. (e.g. if the travel length is 40” (DSG) the actual overall scale length of the scale will be 50”)
Outboard mounting of the scale support brackets will add approximay 20mm (3/4") to the effective scale travel.
(Refer to Appendix B)
For a more compact installation, scale travels of 300mm (12") or less may be fitted by supporting one end of the
scale only by use of a single end mounting block. (Refer to Figure 6.4 and 6.10)
The moving member of the Linear Digital Encoder assembly can be either the Reader Head or the Scale.
Cable routing from the Reader Head should be examined (See Section 8). Each Reader Head is provided with
either a 3.5 metre (11’) or 7 metre (22’) of armoured cable. Extension cables are available in 1 metre (3'), 2 metre
(6'), 3.5 metre (11.5'), 5 metre (16.5') and 10 metre (32') lengths. Contact Newall or your local authorised
representative for details.
1.3 Warnings
If for any reason the machine axis travel is greater than the actual scale travel it is recommended that 'mechanical
stops' are fitted to the machine to avoid damage caused by over travel. Newall will not accept responsibility for
Scale and Reader Head damage caused by machine over travel.
Both the Reader Head and the Scale are precision made components and it is important that they are handled
with care. By design the Linear Digital Encoders can withstand the rigorous harsh workshop environment.
However, permanent damage can occur through bending or severe impact.
It is important that the Scale be kept at least 13mm (0.5") away from any magnetic bases on indicators or magnetic
chucks.
Newall Measurement Systems 2
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Technical Specification
2.0 TECHNICAL SPECIFICATIONS
Construction:
Housing Aluminium
Cable 6mm (¼" ) Fully interlocked Stainless Steel conduit armour
9-way 'D-Type' connector, Heidenhein 12 pin or 9 pin round connector
Dimensions (reader head):
DMG Digital
Height 35.0mm (1.378")
Width 75.0mm (2.953")
Depth 25.0mm (0.984")
Weight 0.640Kg (1.410lbs) (max. inc. 3.5m cable)
DSG Digital
Height 53.5mm (2.106")
Width 131.0mm (5.157")
Depth 28.5mm (1.112")
Weight 0.858Kg (1.890lbs) (max. inc. 3.5m cable)
Operating Voltage: 5 VDC ± 5%
Supply Voltage Fluctuation: Within operating voltage range
Maximum Power Consumption: 80mA + line receiver requirement
Operating Temperature: 0 to 55°C
Storage Temperature: -20 to 70°C
Outputs: Differential Quadrature via RS422 compatible
line drivers @ 5V TTL levels, 1Vpp or 11µApp.
Maximum Output frequency: 1,000,000 counts/sec (1Mhz)
Maximum cable length: 20m (using Newall supplied cables)
Required Moving Force:
DMG Digital 10N
DSG Digital 20N
Scale Type:
DMG Digital Carbon Fibre 5.64mm OD (0.222")
DSG Digital Stainless Steel 15.24mm OD (0.600")
Environmental Conditions: IP67 (fully submergible) according to IEC529.
Exceeds NEMA Type 6
EMC Compliance: BS EN 50081-2 Electromagnetic Compatibility
Generic Emission Standard - Industrial Environment
BS EN 50082-2 Electromagnetic Compatibility
Generic Immunity Standard - Industrial Environment
NOTE: NEWALL MEASUREMENT SYSTEMS LIMITED RESERVES THE
Certificate No FM36096 RIGHT TO CHANGE THE SPECIFICATION WITHOUT NOTICE
3 Newall Measurement Systeewall Measurement Systems
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Output Signals
2.1 Out Signals
TTL Output Signal - Differential Quadrature
Newall TT Series Linear Encoders provide a differential quadrature output at RS422 TTL levels.
The distance between two successive edges of the combined pulse trains A and B is one measuring step (resolution).
Resolution
Signal Period
EV & EM - 1Vpp & 11µApp Output Signal
Newall EV & EM Series linear encoders provide differential sinusoidal output signals that are phase shifted by 90°, and
can provide 1Vpp or 11µApp signal levels depending on which model is selected.
1Vpp is available with 20μm signal period only
11μApp is available with 20μm or 40μm signal period
Assumes 120 Ohm termination resistor
Newall Measurement Systems 4
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2.2 Resolution and Signal Period Option
Both DSG - TT and DMG - TT are available, to order with a range of pre-programmed
resolutions as shown below.
Resolution DSG - TT DMG - TT
1µm √ √
2µm √ √
5µm √ √
10µm √ √
Both DSG - EV / EM and DMG - EV / EM are available to order with the signal periods shown below.
Signal Period DSG - EV DSG - EM DMG - EV DMG - EM
20µm √ √ √ √
40µm √ √
2.3 DMG - EV and EM Interface Module
When DMG-EV or DMG-EM linear encoders are supplied, an interface module is included
that provides 1Vpp or 11μApp output signals.
1Vpp SVV Interface module (Part Number 600-83640)
11μApp SVM Interface module (Part Number 600-83650)
5 Newall Measurement Systeewall Measurement Systems
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Encoder Assembly
3.0 DSG ENCODER ASSEMBLY
Item Description Qty
Item Description Qty
1 DSG Digital Reader Head 1
2 DSG Scale 1 6 Support Pillar Long 2
3 Scale Support Link 2 7 Scale Cover 1
4 Scale Anchor Pin 2 8 M5 x 20 Hex Head 6
5 Support Pillar Short 2 9 M8 x Socket Button Head 2
4.0 DMG ENCODER ASSEMBLY
Item Description Qty Item Description Qty
1 DMG Digital Reader Head 1 8 Scale Cover 1
2 DMG Scale 1 9 M3 Spring Washer 1
3 Support Link 2 10 M3 x 16 SHCS 1
4 Anchor Pin 1 11 M3 x 12 SHCS 4
5 Support Pin 1 12 M4 x 5 Nylon Set Screw 1
6 Support Pillar Short 2 13 M6 x 10 Socket Button Head 2
7 Support Pillar Long 2
Newall Measurement Systems 6
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Mounting the Digital Reader Head
5.0 MOUNTING THE DIGITAL READER
HEAD
5.1 DSG Digital
Mount the Digital Reader Head together with its bracket(s) to the machine and secure the assembly parallel with axis
travel to within +/-0.05mm (0.002"). (Refer to Figure 5.1)
Figure 5.1 - Alignment of the DSG Digital Reader Head
Final adjustments can be carried out by use of laminated shims, which are included with each transducer assembly.
Each layer of shim is equivalent to 0.05mm (0.002").
5.2 DMG Digital
Mount the Digital Reader Head together with its bracket(s) to the machine and secure the assembly parallel with axis
travel to within +/-0.05mm (0.002"). (Refer to Figure 5.2)
Figure 5.2 - Alignment of the DMG Digital Reader Head
7 Newall Measurement Systeewall Measurement Systems
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Mounting the Scale
6.0 MOUNTING THE SCALE
6.1 DSG
6.1.1 Double End Mounting
Note: Refer to section 6.1.3 for mounting scales in excess of 2.5 meters.
Each end of the DSG Scale is different and can be identified by the pan head screw at the 'tensioner end' and a nylon
snap rivet at the 'fixed end'.
Figure 6.1 - DSG Scale
NOTES:
(A) Erroneous readings will occur if the Digital Reader Head is allowed to travel beyond the Effective
Travel Limits. (Refer to Figure 6.1)
(B) The pre-load on the balls are factory set via the set screw at the tensioner end. Do not tamper with
or adjust the set screw as this will alter the calibration and accuracy specification of the scale.
(Refer to Figure 6.1)
(C) When mounting scales in the vertical plane the tensioner end should be positioned at the top.
Once the Digital Reader Head is secured and correctly aligned, the scale support brackets can now be fitted. The scale
support brackets consist of the support pin, the support link and the pillar(s).
Traverse the machine to its maximum position toward the non-cable entry side of the Reader Head. Maximum
position means all available travel, including hand winding past any electrical limits or trip dogs.
Carefully slide the DSG Scale through the Digital Reader Head, allowing for a sufficient amount of scale to project from
the Reader Head in order to fit the scale support brackets.
Assemble the scale support link to the scale support pin leaving approximay 3mm (1/8") gap between the bottom of
the pin shoulder and the top of the link.
Slide the link/pin assembly onto the scale to approximay 5mm (0.2") away from the end of the Digital Reader Head.
Transfer punch through the support link and into the machine casting. It is important that the support link is kept
square to its mounting surface at all times.
Remove the link/pin assembly and the scale from the Digital Reader Head. Drill and tap M8 x 18mm deep (USA 5/16 -
18 x 3/4" deep) into the machine casting as marked by the transfer punch. Fit the pillar(s) to the machine casting by
using one of the methods shown in Figure 6.3. The pillar should fit square and flush to the machine surface.
Newall Measurement Systems 8
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Mounting the Scale
A maximum of two support pillars may be screwed together to allow for sufficient adjustment of the scale. If two
pillars are insufficient to enable the scale to be mounted, then additional brackets will be necessary. These brackets
must be sufficiently rigid to eliminate any axial movement of the scale.
Loosely fit the support link/pin assembly onto the pillar and pass the scale through the Digital Reader Head and into
the support pin. While gently sliding the scale forward and back 25 - 50mm (1" - 2") through the support pin, carefully
tighten the hex screws on the support link, ensuring that the scale slides smoothly through the Digital Reader Head
and into the support pin. If any interference is detected then fully loosen the hex screws on the support link and
repeat this step.
Note: Do not force the Scale through the Support Pin
IMPORTANT WARNING:
THE CENTRE LINE BORE OF THE READER HEAD MUST BE IN DIRECT ALIGNMENT WITH THE CENTRE LINE
BORE OF THE SUPPORT PIN. PERMANENT DAMAGE TO SCALE AND/OR ERRONEOUS READINGS WILL
OCCUR IF THIS WARNING IS NOT FOLLOWED. REFER TO FIGURE 6.2
Figure 6.2 - DSG Reader Head and Bracket Alignment
Remove the scale from the Digital Reader Head and traverse the machine to its full extent in the opposite direction.
Full extent means hand winding past electrical limits.
Assemble the scale support link to the scale support pin leaving approximay 3mm (1/8") gap between the bottom of
the pin shoulder and the top of the link.
Slide the link/pin assembly onto the scale making certain that there is sufficient clearance between the Reader Head
and the support link to prevent damage to the Digital Reader Head cable. Do not secure the support pin to the scale
at this time.
Transfer punch through the support link and into the machine casting. It is important that the support link be kept
square to its mounting surface at all times.
9 Newall Measurement Systeewall Measurement Systems
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Mounting the Scale
Remove the link/pin assembly and the scale from the Digital Reader Head. Drill and tap M8 x 18mm deep (USA 5/16”
-18 x 3/4” deep) into the machine casting as marked by the transfer punch. Fit the pillar(s) to the machine casting by
using one of the methods shown in figure 6.3. The pillar shoulder fit square and flush to the machine surface.
Figure 6.3 - Support Pillars
A maximum of two support pillars may be screwed together to allow for sufficient adjustment of the scale. If two
pillars are insufficient to enable the scale to be mounted, then additional brackets will be necessary. These brackets
must be sufficiently rigid to eliminate any axial or radial movement of the scale.
Loosely fit the support link/pin assembly onto the pillar and pass the scale through the Digital Reader Head and into
the support pin. While gently sliding the scale forward and back 25 - 50mm (1" - 2") through the support pin, carefully
tighten the hex screws on the support link, ensuring that the scale slides smoothly through the Digital Reader Head
and into the support pin. If any interference is detected then fully loosen the hex screws on the support link and
repeat this step.
Carefully slide the DSG Scale through the support pin, through the Digital Reader Head and into the opposite support
pin. FULLY TIGHTEN THE SUPPORT PIN HEX SCREW AT THE FIXED END OF THE SCALE, BUT ONLY 'SNUG
UP' THE HEX SCREW ON SUPPORT PIN AT THE TENSIONER END.
6.1.2 Single End Mounting
Note: The maximum total length of the scale must not exceed 610mm (24") when using a single
end mounting kit. The single end mounting kit is sold separay, ask for UK part number
600-63610, USA part number LBK01.
Remove the nylon pan head screw from the tensioner end of the scale.
After the Digital Reader Head has been installed slide the scale through the Digital Reader Head and insert the
tensioner end of the scale into the single end mounting block. (Refer to Figure 6.4)
Once the position for the single end mounting block has been determined mark the machine casting using the slot in
the mounting block as the guide . Drill and tap M6 x 12mm deep (USA 1/4 - 20 x 1/2”). Fit the mounting block using
the M6 (USA 1/4 - 20) socket head cap screw and washer.
Check the alignment by gently sliding the scale through the head and in and out of the mounting block, adjustments
may be carried out by altering the M5 jacking screws. When the alignment is complete secure the scale by inserting
the M5 screw and washer through the mounting block and into the tensioner end of the scale.
Newall Measurement Systems 10
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Mounting the Scale
Figure 6.4 - DSG Single End Mounting
6.1.3 Scales in Excess of 2.5 meters
Traverse the machine to fullest extent of travel including hand winding past any electrical limits or trip dogs.
Insert the short blank length of DSG tube into the Digital Reader Head, allowing for a sufficient amount of scale to
project from the Digital Reading Head in order to fit the scale mounting brackets.
Assemble the angle bracket to the scale clamp (Refer to Figure 6.5).The jacking plate is included in each bracket kit,
this will only be required if the machine mounting face is not a machined surface. Slide the assembly onto the scale
allowing approximay 10mm clearance from the end of the Reader Head.
Mark the position of the jack plate (if required) or the angle support bracket. Drill and tap the necessary fixing holes
and assemble the bracket to the machine.
Remove the blank tube and the bracket assembly from the Digital Reader Head. Drill and tap M8 x 18mm
(USA 5/16”-18 x 3/4”) fixing holes. Fit the jack plate (if required) and secure to the machine.Assemble the scale
clamp and the angle bracket to the jack plate but do not secure. Traverse the Digital Reader Head as near to the
bracket assembly as possible. Slide the blank tube through the Digital Reader Head into the scale clamp.Adjust the
brackets into position and carefully tighten the screws. Check that the blank tube slides through the Digital Reader
Head and into the scale clamp smoothly without any fouling or interruption.
Remove the blank tube and traverse the machine to the full extent in the opposite direction. Remember the "full
extent" is the absolute maximum travel up to the mechanical "dead stops".
Check the overall length of the actual scale and measure from the outside edge of the scale clamp already fitted to the
machine and mark the position of the scale on to the machine.
Slide the DSG blank tube into the Digital Reader Head, assemble the remaining scale bracket assembly including the
jacking plate (if required) and slide onto the tube.
Set the outside edge of the scale clamp level with the mark that indicates the overall length of the DSG Scale and
mark the fixing position for the bracket assembly.
11 Newall Measurement Systeewall Measurement Systems
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Mounting the Scale
Figure 6.5 - Long Scale Support Bracket Assembly
For scales which are mounted in the horizontal position, spring loaded scale supports are included and should be
positioned according to Table 1.
Once the locations for the supports have been determined, the DSG Reader Head should be positioned in the location
where the first support is to be fitted. Assemble the support unit including the jack plate if required. Mark the position
for the fixing screws, drill and tap (M8 for the jack plate or M6 for the angle bracket). Ensure that the angle bracket has
sufficient movement utilising the two slots to allow for adjustment in the vertical plane. It is important that the top
face of the angle bracket is set to 58.5mm (2.3”) from the bottom machined face on the DSG Reader Head.
Figure 6.6 - DSG Long Scale Mounting and Support Details
Newall Measurement Systems 12
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Mounting the Scale
Length No off Scale FROM FIXING BRACKET Mid Position of Left Side Position Right Side Position
Supports Left Side (A) Right Side (B) Travel (B) of Travel (C) of Travel (C)
2500mm 2 850mm 850mm - - -
3000mm 2 1100mm 1100mm - - -
3500mm 2 1350mm 1350mm - - -
4000mm 2 1500mm 1500mm - - -
4500mm 3 1125mm 1125mm 2250mm - -
5000mm 3 1250mm 1250mm 2500mm - -
5500mm 3 1350mm 1350mm 2750mm - -
6000mm 3 1500mm 1500mm 3000mm - -
6500mm 4 1300mm 1300mm - 650mm 650mm
7000mm 4 1400mm 1400mm - 700mm 700mm
7500mm 4 1500mm 1500mm - 750mm 750mm
8000mm 4 1600mm 1600mm - 800mm 800mm
8500mm 5 1410mm 1410mm 4250mm 1410mm 1410mm
9000mm 5 1500mm 1500mm 4500mm 1500mm 1500mm
9500mm 5 1580mm 1580mm 4750mm 1580mm 1580mm
10000mm 6 1420mm & 2840mm 1420mm & 2840mm - 710mm 710mm
10500mm 6 1500mm & 3000mm 1500mm & 3000mm - 750mm 750mm
11000mm 6 1570mm & 3140mm 1570mm & 3140mm - 785mm 785mm
Table 1
6.2 DMG Scale
Figure 6.7 - The DMG Scale
NOTES:
(A) Erroneous readings will occur if the DMG Digital Reader Head is allowed to travel beyond
Effective Travel Limits. (Refer to Figure 6.7)
(B) The pre-load on the balls are factory set via the set screw at the tensioner end. Do not tamper with
of adjust the set screw as this will alter the calibration and accuracy specification of the scale and
void the warranty.
(C) When mounting scales in the vertical plane the tensioner end should be positioned at the top.
13 Newall Measurement Systeewall Measurement Systems
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Mounting the Scale
The scale support brackets kit consists of the Anchor Pin, Support Pin , Support Link, and Pillar(s). (Refer to Figure
5.8) In order to avoid the risk of damage to the scale during installation all DMG Linear Digital Encoders include a set
up bar. The set up bar is of the same diameter as the DMG Scale and will be used to align the brackets to the Digital
Reader Head.
Figure 6.8 - DMG Scale Support Bracket
Traverse the machine to its maximum position toward the non-cable entry side of the Digital Reader Head. Maximum
position means all available travel, including hand winding past any electrical limits or trip dogs.
Carefully slide the DMG Scale set-up bar through the Digital Reader Head, allowing for sufficient scale to project from
the Digital Reader Head in order to fit the scale support brackets.
Assemble the support link to the anchor pin leaving approximay 3mm (1/8") gap between the bottom of the anchor
shoulder and the top of the link.
Slide the link/anchor assembly onto the scale set-up bar to approximay 5mm (0.2") away from the end of the Digital
Reader Head.
Transfer punch through the support link and into the machine casting. It is important that the support link be kept
square to its mounting surface at all times.
Remove the link/anchor assembly and the scale set-up bar from the Digital Reader Head. Drill and tap M6 x 12mm
deep hole (USA 1/4 - 20 x 1/2") into the machine casting as marked by the transfer punch. Fit the pillar(s) to the
machine casting by using one of the methods shown in Figure 6.3. The pillar shoulder fits square and flush to the
machine surface.
A maximum of two support pillars may be screwed together to allow for sufficient adjustment of the scale.
If two pillars are insufficient to enable the scale to be mounted, then additional brackets will be necessary. These
brackets must be sufficiently rigid to eliminate any axial movement of the scale.
Loosely fit the support link/anchor assembly onto the pillar and pass the scale set-up bar through the Digital Reader
Head and into the anchor pin. While gently sliding the scale set-up bar in and out of the anchor pin, carefully tighten
the cap screws on the support link, ensuring that the scale set-up bar slides smoothly through the Digital Reader Head
and into the anchor pin. If any interference is detected then fully loosen the cap screws on the support link and repeat
this step.
Remove the scale set-up bar from the Digital Reader Head and traverse the machine to its full extent in the opposite
direction. Full extent means hand winding past electrical limits.
Assemble the scale support link to the support pin leaving approximay 3mm (1/8") gap between the bottom of the
mounting shoulder and the top of the link. (Refer to Figure 6.8)
Newall Measurement Systems 14
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Mounting the Scale
Slide the link/pin assembly onto the scale set-up bar making certain that there is sufficient clearance between the Digital
Reader Head and the support link to prevent damage to the Digital Reader Head cable. Do not secure the support pin
to the scale at this time.
Transfer punch through the support link and into the machine casting. It is important that the support link be kept
square to its mounting surface at all times.
Remove the link/pin assembly and the scale from the Digital Reader Head. Drill and tap M6 x 12mm deep (USA 1/4 -
20 x 1/2 deep) into the machine casting as marked by the transfer punch. Fit the pillar(s) to the machine casting by
using one of the methods shown in Figure 6.3. The pillar shoulder fit square and flush to the machine surface.
Loosely fit the support link/pin assembly onto the pillar and pass the scale set-up bar through the Digital Reader Head
and into the support pin. While gently sliding the set-up bar forward and back 25 - 50mm (1" - 2") through the
support mounting, carefully tighten the screws on the support link, ensuring that the scale set-up bar slides smoothly
through the Digital Reader Head and into the support pin. If any interference is detected then fully loosen the screws
on the support link and repeat this step.
IMPORTANT WARNING
THE CENTRE LINE BORE OF THE READER HEAD MUST BE IN DIRECT ALIGNMENT WITH THE CENTRE LINE
BORE OF THE SUPPORT PIN. PERMANENT DAMAGE TO SCALE AND/OR ERRONEOUS READINGS WILL
OCCUR IF THIS WARNING IS NOT FOLLOWED. REFER TO FIGURE 6.9
Figure 6.9 - DMG Reader Head and Bracket Alignment
Carefully slide the DMG Scale through the support pin, ensuring the fixed end is inserted first, through the Digital
Reader Head and into the anchor pin.
Using the M3 x 16 skt cap screw and spring washer, secure the scale to the anchor pin. It is important that the nylon
set screw on the support pin be only “pinched” to the scale at the tensioner end. DO NOT OVER TIGHTEN THE
NYLON SET SCREW ON THE SUPPORT PIN.
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Mounting the Scale / Fitting the Scale Guard
6.2.1 Single End Mounting
For installations requiring a lower profile assembly, there is an alternative method for fixing the scale at one end only
by way of the single end mounting block assembly (Refer to Figure 6.10). The DMG single end mounting kit is sold
separay, as for UK part number 600-65340, US part number LBK02 (for DSG & DMG) and LBK03 (for DMG only).
Note: The maximum total length of scale not exceed 450mm (18") when using the single end
mounting block.
Once the Digital Reader Head has been installed slide the scale through the head and insert the fixed end of the scale
into the single end mounting block. (Refer to Figure 6.10)
Once the position for the single end mounting block has been determined mark the machine casting with the slot in
the block . Drill and tap a M5 x 12mm deep hole. Fit the bracket using the M5 skt head cap screw and washer. Check
the alignment by gently sliding the scale through the head and in and out of the mounting block, adjustments may be
carried out by altering the M3 jacking screws. When the alignment is complete secure the scale by inserting the M3
screw and spring washer through the mounting block and into the fixed end of the scale.
Figure 6.10 - DMG Single End Mounting
7.0 FITTING THE SCALE GUARD
Each Encoder includes a protective guard. This aluminium guard is intended to protect the scale from impact damage.
The guard can be attached to the machine casting or by means of the scale support pillars. (Refer to Figure 7.1)
To fit the guard to the support pillars, measure and mark off the distance between the centre of each pillar. For DSG
drill two 8.5mm (3/8"), for DMG 7mm (9/32”) holes at either end of the guard. The guard can be attached to the
pillars by using the button head screws provided. After the guard is attached, move the machine axis to both extents
of its travel ensuring that the guard does not interfere with or rub against the Digital Reader Head.
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Fitting the Scale Guard / Cable Routing / Final Check
Figure 7.1 - Fitting the Scale Guard (example shown using a DSG Scale)
8.0 CABLE ROUTING
The most important and the most over looked aspect of fitting the Encoder is proper cable routing. Dangling and
loose cables can be snagged or broken causing irreparable damage. Care should be taken in order to ensure that the
cables are secured to the machine and that cable loops do not interfere with any part of the machine or the Encoder
movements. "P" clips and thread forming screws are provided to route the cables from the Digital Reader Head to the
digital readout unit.
Note: The armoured cable is an integral part of the Digital Reader Head. If the cable becomes
damaged, then it would have to be replaced complete with the Reader Head.
If extension cables are used, do not allow the plug and socket junction to lie in the swarf tray or in the direct flow of
coolant or oil.
In order to avoid problems associated with electrical noise and interference, do not allow the cables to lie across
electrical motors, fuse boxes or electrical pumps.
9.0 FINAL CHECK
Prior to putting the Encoder into operation, slowly traverse the machine axis to both extents of its travel checking at
all times that the cables are secure and that machine over travel cannot occur. Newall will not accept responsibility
for Encoder malfunction caused by over travel or damaged cables.
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Appendix A
Appendix A -- Mounting the Digital Reader Head
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Appendix B
Appendix B - DSG Scale Support Brackets
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Appendix B
Appendix B - DMG Digital Scale Support Brackets
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